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Flowmeter Ultrasonic Siemens SITRANS F US SONO 3100/SITRANS FUS060

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The SITRANS F US SONO 3100/SITRANS FUS060 flowmeter consists of a SITRANS F US SONO 3100 sensor with O-ring or flange transducers depending on the application. The standard version is delivered as a 2-track sensor with or without flanges; 4 tracks are available upon request. Available pipe materials include carbon or stainless steel on request. The SITRANS FUS060 transmitter is engineered for high performance applications and designed for remote installation in hazardous as well as non-hazardous environments. In addition to the standard outputs, it also offers communication.

The SITRANS F US SONO 3100/SITRANS FUS060 flowmeter consists of a sensor and transmitter. For details and information about the transmitter, see SITRANS FUS060

Application Examples: Oil, Cryogenic liquids, Power engineering, Cold- , Hot- and Waste water.

Detail

 Measuring rangeQn 28 to 4200 m3/h (depends on size)
 Nominal sizeFrom DN 100 to DN 600 (4" to 24")
 Accuracy±0.5% of flow rate
 Operational pressureMax. 40 bar (Max. 580 psi)
 Operating temperatureFrom -20 to 85 °C (-4 to 185 °F)
 Medium temperatureFrom -20 to 200 °C (-4 to 392 °F)
 Design2 track (on request up to 4 tracks)
 MaterialCarbon steel (Stainless steel on request)
 ApprovalATEX
Other variants available on request.

Benefits

  • Ideal flowmeter system for challenging applications within the oil flow, distribution and on/offshore industries
  • Easy exchange of integrated transducers without the need for downtime or process shutdown
  • Optimal solution for fiscal metering as it meets OIML R117 requirements
  • Designed for remote installation in hazardous as well as non-hazardous environment


    SONO3100/FUS060
    The combination of the SONO 3100 sensor and the FUS060 transmitter is ideal for applications where process shut-down is impossible during service and where there is a need for extreme high/low temperatures and pressures.
    Transducers can be changed without interrupting operation. SONO 3100 can optionally be delivered as a 4-path solution for absolute best performance and accuracy.

    Benefits

    • Transducers can be replaced under pressure
    • Measurement of all liquids less than 350 Cst, conductive or non-conductive
    • No pressure drop
    • Reliable and accurate flow measurements
    • Long-time stability
    • On request as special versions:
      • Special sensor material, e.g. Duplex, stainless steel
      • High/low temperature sensor version: +250 °C (+482 °F)/-200 °C (-328 °F) sensors
      • Pressure rating 430 bar (6235 psi)
      • Special sensor sizes down to DN 25
      • 1-path or 4-path sensor technology

    Application

    The main application for SONO 3100 in combination with transmitter type FUS060 is to measure volume flow within:
    • Petrochemical industry
    • Power engineering
    • Water and waste water
    • Oil and liquefied gases
    SITRANS FUS060 holds ATEX for hazardous areas, HART and PROFIBUS PA. SONO 3100 holds ATEX Ex approval.


    Design

    The SONO 3100 in combination with FUS060 consists of a SONO 3100 sensor, SONO 3200 transducers with O-rings or flanges depending on selection - and a FUS060 transmitter.
    SONO 3100 is basically supplied in a 2-path solution with flanges in sizes from DN 100 to DN 600 and without flanges in sizes from DN 100 to DN 300.
    1-path or 4-path special versions are available on request, depending on size (DN 25 to DN 1200).
    SONO 3100 is as standard available in carbon steel from DN 100 to DN 600.
    FUS060 is designed for remote wall mounting only.

  • Overview

    SITRANS FUS060 is a transit time based transmitter designed for ultrasonic flowmetering with dedicated sensors in the FUS in-line series up to DN 3000. SITRANS FUS060 is engineered for high performance and is suitable for 1-path, 2-path and 4-path flowmeters.

    Benefits

    • Superior signal resolution for optimum turn down ratio
    • Simple menu-based local operation with two-line display and four optical input elements, for unlimited use in potentially explosive atmospheres
    • Self-monitoring and diagnostic
    • Operate up to 4 paths
    • ATEX II G Ex dem [ia/ib] IIC T6/T4/T3 Gb
    • Remote installation up to 120 m from sensor
    • 1 analog output (4 to 20 mA) standard with HART-protocol, 1 digital frequency or pulse output, 1 relay output for limit, alarms, flow direction
    • PROFIBUS PA Profile 2, 1 digital frequency or pulse output

    Design

    The transmitter type FUS060 is designed for remote installation in non-hazardous or hazardous areas.
    The transmitter is designed for use in a flowmeter system together with sensors type SONOKIT, SONO 3300 and SONO 3100.
    The FUS060 is ordered as part of a complete flowmeter system. It can be ordered separately as spare part and manually programmed with the sensor data.

    Function

    Displays and keypad
    Operation of the SITRANS FUS060 transmitter can be carried out using:
    • Keypad and display unit
    • HART communicator
    • PC/laptop and SIMATIC PDM software via HART communication
    • PC/laptop and SIMATIC PDM software using PROFIBUS PA communication
    HART communication
    PROFIBUS PA communication
    The operating and display panel permits simple operation without supplementary equipment. It is not necessary to open the housing. All changes to a setting can therefore also be carried out in the potentially explosive atmosphere.
    Operating and display panel
    The individual functions and parameters are selected using a hierarchical, multi-language input menu and four infrared keys. The parameters can be specifically selected and modified using codes, e.g.:
    • Operating parameters such as measuring range, physical dimensions, device information
    • Limits for flow, totalizer, ultrasonic velocity or ultrasonic amplitude
    • Noise suppression using damping, error stages and hysteresis
    • Display parameters (freely-configurable display)
    • Display in volume or mass dimensions
    • Density as constant input value for conversion of volume into mass dimensions
    • Forward/backward measurement
    • Flow direction
    • Diagnostics functions and control values
    • Functions of the PROFIBUS PA output:
      flow, net quantity (volume or mass), ultrasonic velocity, ultrasonic amplitude, forward quantity (volume or mass), backward quantity (volume or mass)
    • Functions of the analog output:
      flow, ultrasonic velocity or ultrasonic amplitude
    • Functions of digital output 1:
      pulse output, frequency output, limit, flow direction or device status
    • Functions of digital output 2:
      limit, flow direction or device status
    • Simulation of output signal via analog output, digital output 1 and digital output 2
    The HART protocol is implemented via the analog output (current output). Using this communication facility, the device can be parameterized with a PC/laptop and SIMATIC PDM software in addition to local operation.
    In the version with PROFIBUS PA, the analog output is replaced by the digital PROFIBUS PA output. The device can then be parameterized via PROFIBUS communication and with SIMATIC PDM in addition to local operation.

    Integration

    The transmitter output is often used as input for an automation system or as input for systems of remote reading.
    The SITRANS FUS060 transmitter offers current, pulse and relay outputs as standard output functions and supports HART or Profibus PA communication.
    The settings of the transmitter output functions are individually programmed via keypad and display menu.

    Technical specifications

    Input

    Measurement
    Flow by measuring the transit time difference of ultrasonic signals through ultrasonic transducers in DN 100 (4") … 3000 (120") 2-path sensor pipes (depending on selected size, 1-path or 4-path special solutions are possible).
    Nominal diameters and number of paths
    2-path DN 100 (4") ... DN 3000 (120")
    (depending on size, optionally also 1-path and 4-path)
    Max. cable length
    120 m (395 ft) (shielded coaxial cable). For Ex version the transducer cable length is restricted to 3 m (9.84 ft) in order to meet requirements for electrical immunity. For systems with sizes ≥ DN 1500 (60") cable length is recommended to be max. 30 m (98.4 ft).
    Output

    Function
    Current output programmable for flow, sound velocity or amplitude level.
    Analog output
    Active current output (13.2 V < open loop voltage < 15.8 V)
    • Signal range
    4 … 20 mA
    • Upper limit
    20 … 22.5 mA, adjustable
    • Signal on alarm
    3.6 mA, 22 mA, or 24 mA
    • Load
    Max. 600 Ω; for non Ex version
    ≤ 230 Ω for HART communication
    ≤ 330 Ω for Ex-version
    • Only PROFIBUS PA version:
    Analog output omitted, is replaced by digital PROFIBUS PA interface
    Digital output 1

    Function
    Pulse, frequency or status output - programmable for pulses, frequency, alarm, limit or status.
    • Active or passive signal, can be configured with positive or negative logic
    Active: 24 V DC, ≤ 24 mA, Ri = 300 Ω
    Passive: open collector, 30 V DC, ≤ 200 mA
    • For explosion protection (ATEX version) and PROFIBUS PA version
    Only passive: open collector 30 V DC, ≤ 100 mA
    • Output function, configurable
    Pulse output
    • Adjustable pulse significance ≤ 5 000 pulses/s
    • Adjustable pulse width ≥ 0.1 ms
    Frequency response
    • fEND selectable up to 10 kHz
    Limit for flow, totalizers, ultrasonic velocity or ultrasonic amplitude device status, flow direction
    Digital output 2

    Function
    Relay output - programmable for alarm, limit or status indication.
    • Relay, NC or NO contact
    Switching capacity max. 5 W
    Max. 50 V DC, max. 200 mA DC
    Self-resetting fuse,
    Ri = 9 Ω
    • For explosion protection (ATEX version)
    Max. 30 V DC, max. 100 mA DC, 50 mA AC (cf. EC-Type Examination certificate)
    • Output function, configurable
    Limit for
    flow, ultrasonic velocity or ultrasonic amplitude
    flow direction
    device status
    • Only PROFIBUS PA version:
    Digital output 2 omitted
    Communication via analog output 4 … 20 mA

    • PC/laptop or HART communicator with SITRANS F flowmeter

    • Load with connection of coupling module
    min. 230 Ω
    (max. 330 Ω for Ex-version)
    • Load with connection of HART communicator
    min. 230 Ω
    • Cable
    2-wire shielded ≤ 3 km (≤ 1.86 miles)
    Multi-core shielded
    ≤ 1.5 km (≤ 0.93 miles)
    • Protocol
    HART, version 5.1
    Communication via PROFIBUS PA interface
    Layers 1 + 2 according to PROFIBUS PA
    Communication system according to IEC 61158/EN 50170
    • Power supply
    Separate supply, four-wire device
    Permissible bus voltage 9 … 32 V
    See certificates and approvals
    • Current consumption from bus
    10 mA; ≤ 15 mA in event of error with electronic current limiting
    Electrical isolation
    Outputs electrically isolated from power supply and from another
    Accuracy

    Error in measurement (at reference conditions)

    • Pulse output
    ≤ ± 0,5 % of measured value at 0,5 … 10 m/s or

    ≤ ± 0,25/V[m/s]% of measured value at flow < 0,5 m/s
    • Analog output
    As pulse output plus ± 0.1 % of measured value, ± 20 µA
    • Repeatability
    ≤ ± 0,25 % of measured value at 0.5 … 10 m/s
    Reference conditions (water)

    • Process temperature in the connected sensor
    25 °C ± 5 °C (77 °F ± 9 °F)
    • Ambient temperature at the transmitter
    25 °C ± 5 °C (77 °F ± 9 °F)
    • Transmitter warming-up time
    30 min.
    Rated operation conditions

    Ambient conditions

    Ambient temperature

    • Operation
    -20 … +50 °C (-4 … +122 °F)
    • In potentially explosive atmospheres
    Observe temperature classes
    • Storage
    -25 … +80 °C (-13 … +176 °F)
    Enclosure rating
    IP65 (NEMA 4)
    Electromagnetic compatibility
    For use in industrial environments
    • Emitted interference
    To EN 55011 / CISPR-11
    • Noise immunity
    To EN/IEC 61326-1 (Industry)
    Medium conditions
    The measuring media must be ultrasonic signal compatible. It must be homogeneous and not two-phased to transfer the acoustic ultrasonic signals.
    • Process temperature
    -200 … +250 °C (-328 … +482 °F) (not directly influenced by medium temperature)
    • Gases/solids
    Influence accuracy of measurement (approx. max. 3 % gases or solids)
    Design

    Separate version
    Transmitter is connected to the transducers via 3 … 120 m (9.8 ft … 395 ft) long specially shielded cables (coaxial cable)

    For ATEX versions mounted in the Ex area only with 3 m (9.8 ft) long cables.
    Enclosure material
    Die-cast aluminium, painted
    Wall mounting bracket
    (standard and special)
    Stainless steel
    (standard: always incl.)
    Weigth of transmitter
    4.4 kg (9.7 lb)
    Electrical connection
    Cable glands (always incl.)

    • Power supply and outputs
      • 2 x M20 (HART)/M25 (PROFIBUS) or
        2 x ½“-NPT (HART)

    • Transducers/sensor
      • 2/4 x M16 or
        2/4 x ½"-NPT
    Display and controls

    Display
    LCD, two lines with 16 characters each
    • Multi-display:
      2 freely-selectable values are displayed simultaneously in two lines
    Flow, volume, mass flow, mass, flow velocity, speed of sound, ultrasonic signal information, current, frequency, alarm information
    Operation
    4 infrared keys, hierarchical menu shown with codes
    Power supply

    Supply voltage

    • Standard version
    120 … 230 V AC ± 15 % (50/60 Hz) or 19 … 30 V DC/21 ... 26 V AC
    • Ex version
    19 … 30 V DC/21 … 26 V AC
    Power failure
    No effect for at least 1 period (> 20 ms)
    Power consumption
    Approx. 10 VA/10 W
    Certificates and approvals

    Explosion protection
    ATEX II 2 G Ex dem [ia/ib] IIC T6/T4/T3 Gb

    T6 for media < 85 °C (185 °F)
    T5 for media < 100 °C (212 °F)
    T4 for media < 135 °C (275 °F)
    T3 for media < 200 °C (392 °F)


    Coaxial cable
    Standard Coaxial cable (75 Ω)
    Coaxial cable with SMB straight plug on one end for connection to the FUS060
    		 
    Outside diameter
    Ø 5.8 mm
    Length
    3, 15, 30, 60, 90, 120 m
    (9.84, 49.21, 98.43, 196.85, 295.28, 393.70 ft) between sensor and transmitter
    Material (outside jacket)
    black PE
    Ambient temperature
    -10 … +70 °C (14 … 158 °F)
    High temperature Coaxial cable (75 Ω)
    Coaxial cable with SMB straight plug on one end for connection to the FUS060
    Outside diameter
    Ø 5.13 mm (first 0.3 m (0.98 ft) part to the transducer), Ø 5,8 mm (for remaining cable to the transmitter – with SMB plug at the end) and between these is a black hot melt junction Ø 16 mm (length 70 mm)
    Length
    3, 15, 30, 60, 90, 120 m
    (9.84, 49.21, 98.43, 196.85, 295.28, 393.70 ft) between sensor and transmitter (max. 3 m (9.84 ft)) transducer cable length for Ex area mounted transmitters)
    Material (outside jacket)
    Brown PTFE (0.3 m (0.98 ft) part) and black PE (for remaining cable)
    Ambient temperature
    -200 … +200 °C (-328 … +392 °F) (brown PTFE transducer part) and -10 … +70 °C (14 … 158 °F) (black PE for remaining transmitter cable part)

    Accessories

    Transmitter FUS060 operating instructions, accessories and spare parts
    Operating instructions
    Description
    Article No.
    • English
    A5E01204521

    • German
    A5E02123845



    This device is shipped with Safety Notes and a DVD containing further SITRANS F US literature.
    All literature is available to download for free, in a range of languages, at http://www.siemens.com/processinstrumentation/documentation
    Accessories
    Description
    Article No.
    Standard wall mounting bracket
    7ME5933-0AC04
    		 
    Special wall-/pipe mounting bracket kit
    7ME5933-0AC05
    		 
    Safety clamp for electronic cover with glass plate (7ME5933-0AC01)
    7ME5933-0AC06
    		 
    Process Device Manager SIMATIC PDM
    SIMATIC PDM
    Details about the SIMATIC PDM tool can be found on page 8/11, chapter "Communication and Software"
    See page 8/18, chapter "Communication and Software"
    		 
    HART modem for communication with FUS060 HART, PC and SIMATIC PDM
    HART modem


    With RS232 connection
    7MF4997-1DA

    With USB connection
    7MF4997-1DB



    Spare parts
    SITRANS FUS060 transmitter, available standard and Ex versions
    The transmitter configuration is made in the flowmeter order codes (together with the sensors). The information below is for spare part ordering only and with fixed standardized pre-settings for a DN 2000 2-path system.
    Description
    Version
    Enclosure
    Supply
    Article No.
    FUS060, 230 V, HART, Metric cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    115 … 230 V AC
    50/60 Hz
    7ME3050-2BA10-1BA1
    		 
    FUS060, 230 V, HART, Imperial cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    115 … 230 V AC
    50/60 Hz
    7ME3050-2BA10-1BA2
    FUS060, 230 V, PROFIBUS, Metric cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    115 … 230 V AC
    50/60 Hz
    7ME3050-2BA10-1DA1
    FUS060, 230 V, PROFIBUS, Imperial cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    115 … 230 V AC
    50/60 Hz
    7ME3050-2BA10-1DA2
    FUS060, 24 V, HART, Metric cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    19 … 30 V DC/21 … 26 V AC
    7ME3050-2BA20-1BA1
    FUS060, 24 V, HART, Imperial cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    19 … 30 V DC/21 … 26 V AC
    7ME3050-2BA20-1BA2
    FUS060, 24 V, PROFIBUS, Metric cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    19 … 30 V DC/21 … 26 V AC
    7ME3050-2BA20-1DA1
    FUS060, 24 V, PROFIBUS, Imperial cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    19 … 30 V DC/21 … 26 V AC
    7ME3050-2BA20-1DA2
    FUS060, ATEX, 24 V, HART, Metric cable glands
    Transmitter for remote connection
    IP65 (NEMA 4)
    ATEX approval
    19 … 30 V DC/21 … 26 V AC
    7ME3050-2BA21-1CA1


    Ordering of pre-configured FUS060 spare transmitters only via PVR (product variation request - special request).
    For ordering with the regional specific approval of a KCC marking for Korea, the option -Z W28 is to be added to the order codes above.
    Description
    Article No.
    Operating/Display module
    7ME5933-0AC00
    		 
    Electronics cover with glass plate (non Ex). Die cast aluminum, with corrosion-resistant Basic Polyester powder coating (min. 60 μm)
    7ME5933-0AC01
    		 
    Cover for sensor cable and gasket. Die cast aluminum, with corrosion-resistant Basic Polyester powder coating (min. 60 μm)
    7ME5933-0AC02
    		 
    Cover for mains supply/communication. Die cast aluminum, with corrosion-resistant Basic Polyester powder coating (min. 60 μm)
    7ME5933-0AC03
    		 
    FUS060 Sensor connection PCBA, Standard versions only, 1 pc.
    A5E02551331
    		 
    FUS060 Sensor connection PCBA, ATEX version only, 1 pc.
    A5E02551334
    		 
    M20 cable gland set for FUS060 (M20) power and output connection, grey PA plastic, 2 pcs.
    A5E02246350
    		 
    • cables Ø 6  … 12 mm (0.24" … 0.47")
    • -40 … +100 °C (-40 … +212 °F)
    M20 cable gland set for FUS060 ATEX version power and output connection, PA plastic,
    1x in blue (ATEX Ex i) and
    1x grey (ATEX Ex-e)
    A5E02246356
    		 
    • cables Ø 5 … 9 mm (0.20" … 0.35")
    • -20 … +95 °C (-4 … +203 °F)
    1/2" NPT cable gland set for FUS060 (NPT) power and output connection, grey PA plastic, 2 pcs.
    A5E02246396
    		 
    • cables Ø 6 … 12 mm (0.24" … 0.47")
    • -40 … +100 °C (-40 … +212 °F)
    M25 cable gland set for the FUS060 PA (M25) power and output connection, prey PA plastic, 2 pcs.
    A5E02246378
    		 
    • cables Ø 9 … 16 mm (0.35" … 0.63")
    • -40 … +100 °C (-40 … +212 °F)
    M16x1.5 cable gland set for FUS060 (M16) sensor connection, gray PA plastic, 2 pcs. and 2 pcs. blind.
    A5E02593526
    		 
    • cables Ø 5 … 9 mm (0.20" … 0.35")
    • -40 … +100°C (-40 … +212 °F)
    M16 x 1.5 cable gland set for FUS060 (M16) sensor connection, brass chrome, 2 pcs. and 2 pcs. blind
    A5E02246369
    		 
    • cables Ø 5 … 9 mm (0.20" … 0.35")
    • -20 … +105 °C (-4 … +221 °F)
    ½" NPT cable gland set for FUS060 (NPT) sensor connection, 4 pcs. M16 bush to ½" NPT and 4 pcs. ½" NPT prey PA plastic glands
    A5E02247877
    		 
    • cables Ø 5 … 9 mm (0.20 … 0.35")
    • -20 … +100 °C (-4 … +212°F)


    Cables for FUS060
    Description
    Length m (ft)
    Article No.
    Coaxial cable for FUS060, (75 Ω, max. 70 ºC (158 ºF), black PVC)
    (2 pcs.)
    3 (9.84)
    A5E00875101
    		 
    15 (49.21)
    A5E00861432
    30 (98.43)
    A5E01278662
    60 (196.85)
    A5E01278682
    90 (295.28)
    A5E01278687
    120 (393.70)
    A5E01278698
    High temp. coaxial cable for FUS060; with 0.3 m brown PTFE high temp. transducer part, max. 200 °C (392 °F) and black PVC for remaining transmitter part with SMB plug, max. 70 °C (158 °F); impedance 75 Ω
    (2 pcs.)
    3 (9.84)
    A5E00875105
    15 (49.21)
    A5E00861435
    30 (98.43)
    A5E01196952
    Special coaxial cable sets for low temperature cryogenic systems; with SMB plug for transmitter SITRANS FUS060, PTFE material, temp. -200 … +200 °C (-328 … +392 °F), impedance 75 Ω
    (2 pcs.)
    10 (32.84)
    A5E02085593
    15 (49.21)
    A5E03262088
    30 (98.43)
    A5E02085644
    40 (131.23)
    A5E02085649

    Dimensional drawings


    SITRANS FUS060 with standard mounting bracket, dimensions in mm (inch)

    SITRANS FUS060 with optional special mounting bracket, dimensions in mm (inch)


Reference
https://mall.industry.siemens.com/mall/en/ww/catalog/products/10035743?activeTab=order&regionUrl=/
https://w3.siemens.com/mcms/sensor-systems/en/process-instrumentation/flow-measurement/ultrasonic-flow-meter/inline-flow/industry/pages/sitrans-fus060.aspx
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