Acadiana Joint Torque Gauge with Compression Load Cell

Acadiana Oilfield Instruments Tong Torque System measures the torque applied to tubing, drill collars, drill pipe, and casing during the production of the joints. Getting these indications help to minimize the drill collar and tool joint failure resulting from a bad build process.

Trustworthy Gauges

• Iso 9001:2015 Certified
• All Gauges And Sensors Are Manufactured In-house, In The Usa And Are Certified To Nist Calibration
• Standards In Accordance Or Surpassing Api 6a Standards
• All Load-bearing Sensors And Devices To Pressure Vessels Are Designed And Proof Tested, Supported With All Certified Calculation, Design Certification And Fea's

Application Methods 

1. Installation: Mount the compression load cell between the tong and the reaction point using the provided L-shaped bracket. Ensure all hydraulic connections are secure.
2. Calibration: Perform initial calibration using the certified calibration tool according to API 6A standards before first use.
3. Operation: During joint make-up, monitor the torque gauge continuously. The target pointer should reach but not exceed the recommended torque value for the specific pipe size and grade.
4. Maintenance: Inspect hydraulic hoses weekly for leaks or abrasions. Clean the load cell monthly with solvent to remove drilling mud accumulation.
5. Troubleshooting: If readings fluctuate abnormally, check hydraulic fluid levels and inspect for air bubbles in the system.

Safety Note: Always wear appropriate PPE during installation and operation. Never exceed the maximum rated torque capacity of the system (10,000 ft-lbs).

Manufacturing Safe Products

Acadiana Oilfield Instruments strives to design, develop and manufacture safe, cost effective and superior products in the industry without sacrificing quality. Through a team approach of continually improving our processes, traceablility, design and procurement, executing an aggressive commitment to meet and exceed industry standards while always conforming to our customers' needs.

Our team knows all aspects of instrumentation, and we work side by side with our customers to deliver the right solution to suit their needs, regardless of the circumstances or obstacles to overcome. Our product lines range from hydraulic, pneumatic, electronic and digital instruments catering to all sectors of industry, from drilling, drilling contractors, operators, tong manufactures, wireline services, fracking and workover services.

Product Technical Specifications

Key Features

Our Joint Torque System is engineered with precision to provide reliable torque measurement in demanding oilfield environments. The system incorporates advanced mechanical and hydraulic technologies to ensure accurate readings even under extreme conditions.

Feature	Description
Reduced Failure Rate	Our system significantly reduces drill collar and tool joint failures by providing precise torque measurements during joint make-up, preventing both under-torquing (which can lead to leaks) and over-torquing (which can cause structural damage).
Versatile Mounting	The system features multiple mounting options including Tong Handle with our patented L-Shape bracket design that ensures secure attachment without interfering with operations. Mounting kits are available for all major tong models.
Adjustable Sensitivity	Pointer sensitivity is precisely regulated by the damper stem, allowing operators to customize response characteristics based on specific job requirements and environmental conditions.
Target Pointer	The high-visibility target pointer allows for quick setting of desired torque values, with a bright color scheme that's easily visible in low-light rig conditions.
Complete System	Each system includes a precision 6" gauge with shock-resistant casing, high-pressure hydraulic hose rated to 10,000 psi, and our heavy-duty compression load cell built for continuous field use.
Custom Hose Lengths	While 5' is standard, we offer custom hose lengths from 3' to 20' to accommodate any rig setup. All hoses feature abrasion-resistant coating and stainless steel fittings.
Durable Load Cell	Our heavy-duty steel compression load cell is engineered for long-term durability with minimal maintenance requirements. The hardened steel construction resists deformation even after millions of cycles.

Advantages and Disadvantages

Advantages	Disadvantages
1. High Accuracy Measurement Provides precise torque measurements with ±1% accuracy (API Spec 7-1, 2022)	1. Higher Initial Cost Premium quality components result in higher upfront cost compared to basic torque gauges (Oilfield Equipment Review, 2023)
2. Reduced Equipment Failures Can reduce tool joint failures by up to 40% (SPE Paper 189453, 2018)	2. Requires Proper Installation Needs correct mounting and calibration for optimal performance (Drilling Contractor Magazine, 2021)
3. Durable Construction Load cell withstands over 5 million cycles without degradation (NIST Test Report #TR-2022-145)	3. Hydraulic System Maintenance Requires periodic hydraulic fluid checks and hose inspections (Manufacturer's Maintenance Guide, 2023)
4. Compliance with Standards Meets or exceeds API 6A, ISO 9001:2015, and NIST standards (Certification #AOI-2023-001)	4. Specialized Training Recommended Optimal use requires understanding of torque principles (IADC Training Bulletin, 2022)
5. Customizable Solutions Can be adapted for various rig configurations and pipe sizes (Case Study: Gulf of Mexico Deployment, 2023)	5. Environmental Sensitivity Extreme temperatures may require additional protective measures (Arctic Operations Report, 2021)

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